Get INSPECTION AND MAINTENANCE Guide for Suzuki Vitara SUV 2020

INSPECTION AND MAINTENANCE

If your routine use of vehicle applies in one

of the following conditions, you need to

perform maintenance according to the

maintenance interval under severe condi-

tion. For some items, the maintenance

interval for severe condition is not

described in the table. In this case, perform

maintenance according to the mainte-

nance interval for normal condition.

Maintenance

recommended

under

Maintenance schedule

severe driving conditions

• When most trips are less than 6 kilome-

ters (4 miles)

• When most trips are less than 16 kilome-

ters (10 miles) and outside temperature

remains below freezing

• Idling and/or low-speed operation in

stop-and-go traffic

• Operating in extremely cold weather

and/or on salted roads

• Operating in rough and/or muddy areas.

• Operating in dusty areas

• Repeated high speed drive or high

engine revolutions

• Towing a trailer, if admitted

WARNING

SUZUKI recommends that mainte-

nance of your vehicle be performed

by your authorized SUZUKI dealer or

a qualified service technician. If you

are not sure whether you can suc-

cessfully complete any of mainte-

nance jobs, ask your authorized

SUZUKI dealer to do the maintenance

for you.

The maintenance interval for severe condi-

tion is shorter than the one for normal con-

dition.

The following table shows the times when

you should perform regular maintenance

on your vehicle. This table shows the tim-

ing when you should perform inspections,

adjustments, lubrication and other ser-

vices, by kilometer, mile and month.

When the vehicle is used for delivery ser-

vice, police, taxi or other commercial appli-

cations.

NOTICE

This table is generated in terms of the fol-

lowing points:

Whenever it becomes necessary to

replace parts on your vehicle, it is

recommended that you use genuine

SUZUKI replacement parts or their

equivalent.

• Place of destination

• For gasoline engine model or diesel

engine model

• Recommended maintenance items for

inspection, adjustment and replacement

by a dealer, or items other than the

above-mentioned ones

Check an explanation of “How to under-

stand each table” in this section.

7-2

54P00-01E

INSPECTION AND MAINTENANCE

How to understand each table

EXAMPLE

(3)

(4)

(5)

Select maintenance timing by mileage (odometer reading) or

whichever comes first.

For gasoline engine models

(1)

(2)

km (×1000)

miles (×1000)

months

20

12.5

12

40

25

24

60

37.5

36

80

50

48

120

75

72

Engine and powertrain

I

R

Engine accessory drive belt

Adjustment, Replacement

Normal

Severe

I

R

I

Valve clearance

Exhaust system (except catalyst)

Drive axle boots/Propeller shafts (4WD)

Manual transaxle oil

Genuine

Normal

Severe

Normal

Severe

Normal

Severe

“SUZUKI GEAR OIL 75W-80”

I

R

I

R

I

Other than

“SUZUKI GEAR OIL 75W-80”

Transfer oil (4WD)

(6)

54P000750

(1) Model of vehicle

(2) Maintenance item

(3) Driving condition

Necessary maintenance operation and timing will vary depending on your driving condition.

Some items have two different conditions of “Normal” and “Severe”, which are defined as follows.

“Normal”: If driving is usually done under normal driving condition

“Severe”: If driving is usually done under severe driving condition

For details of each condition, refer to “Maintenance recommended under severe driving condition” in this section.

If this part is blank, there is no classification in driving conditions.

7-3

54P00-01E

INSPECTION AND MAINTENANCE

(4) This means that you should perform the 1st operation of “I”, which is defined as follows, by 40000 km (25000 miles) or 24 months.

Subsequently, you should perform the 2nd and later operation of “I” at the same interval.

“I”: Inspection including cleaning, adjustment, lubrication or replacement as necessary

(5) This means that you should perform the 1st operation of “R”, which is defined as follows, by 60000 km (37500 miles) or 36 months.

Subsequently, you should perform the 2nd and later operation of “R” at the same interval.

“R”: Replacement or change

(6) This shows the case where a genuine “SUZUKI GEAR OIL 75W-80” is used under “Severe” condition. The maintenance interval is

as follows.

km (x1000)

miles (x1000)

months

20

12.5

12

40

25

24

60

37.5

36

80

50

48

100

62.5

60

120

75

72

140

87.5

84

160

100

96

“I”

“R”

“I”

“R”

By place of destination, maintenance schedule tables are separated. Refer to each of the following pages:

• EU countries (except for Russia)

– for gasoline engine model: (page 7-5)

– for diesel engine model: (page 7-9)

• Mexico

– for gasoline engine model: (page 7-13)

• Except for EU countries and Mexico

– for gasoline engine model: (page 7-17)

7-4

54P00-01E

INSPECTION AND MAINTENANCE

EU countries (except for Russia)

Recommended maintenance items by an authorized SUZUKI dealer or a qualified service technician

Select maintenance timing by mileage (odometer reading) or months, which-

ever comes first.

For gasoline engine models

km (×1000)

miles (×1000)

months

20

40

25

24

60

37.5

36

80

50

48

120

75

72

160

100

96

12.5

12

Engine and powertrain

Engine accessory drive belt

I

R

Adjustment, Replacement

Normal

Severe

I

R

I

Valve clearance

Exhaust system (except catalyst)

Drive axle boots / Propeller shafts (4WD)

R

Manual transaxle oil

Genuine

Normal

Severe

Normal

Severe

Normal

Severe

Normal

Severe

“SUZUKI GEAR OIL 75W-80”

I

R

I

R

I

Other than

“SUZUKI GEAR OIL 75W-80”

R

Transfer oil (4WD)

R

I

Rear differential oil (4WD)

I

Fuel and emission control system

Fuel lines

I

Fuel tank

I

PCV valve

I

Fuel evaporative emission control system

7-5

54P00-01E

INSPECTION AND MAINTENANCE

Select maintenance timing by mileage (odometer reading) or months,

whichever comes first.

For gasoline engine models

km (×1000)

20

12.5

12

40

25

24

60

37.5

36

miles (×1000)

months

Brake

I

Brake discs and pads

Brake hoses and pipes

Brake fluid

I

R

Replacement

Brake lever and cable

Adjustment (1st 20000 km only)

Chassis, body and others

Clutch (Pedal and fluid level)

Wheel bearings

I

Severe only

I

Suspension system

Steering system

Air conditioner filter element

Inspection

First time only

Normal

Severe

(if equipped)

*1

I

Second time and after

R

Replacement

Inspection or replacement

I

NOTE:

*1:Clean more frequently if the air flow from the air conditioner decreases.

WARNING

The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid

storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber

safely. Ask your dealer for assistance.

7-6

54P00-01E

INSPECTION AND MAINTENANCE

Items other than recommended maintenance by an authorized SUZUKI dealer or a qualified service technician

Select maintenance timing by mileage (odometer reading) or months,

whichever comes first.

For gasoline engine models

km (×1000)

miles (×1000)

months

7.5

10

6.25

15

9.375

20

12.5

40

25

36

80

50

48

160

100

96

4.687

6

12

Engine and powertrain

I

Engine accessory

drive belt

Tension check

Normal

I

Severe

Normal

Severe

Normal

Severe

R

Engine oil and engine ACEA Standards or

oil filter

SUZUKI GENUINE OIL (#1)

*1

R

Other than ACEA Standards or SUZUKI

GENUINE OIL (#1)

R

“SUZUKI LLC:

Super (Blue)” (#2)

First time only

Engine coolant

R

Second time and after

R

“SUZUKI LLC: Standard (Green)”

#1:For further details, refer to “Engine oil and filter” in this section.

#2:Perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.

If you use the engine coolant other than “SUZUKI LLC (Blue)” for replacement, follow the schedule of “SUZUKI LLC: Standard (Green)”.

NOTE:

*1: Refer to “Oil change request light (if equipped)” in “BEFORE DRIVING” section.

7-7

54P00-01E

INSPECTION AND MAINTENANCE

Select maintenance timing by mileage (odometer reading) or months, which-

ever comes first.

For gasoline engine models

km (×1000)

miles (×1000)

months

2.5

1.562

-

10

6.25

8

20

12.5

12

30

40

25

100

62.5

84

18.75

24

36

Fuel and emission control system

R

Spark plugs when unleaded

fuel is used

(Highly recommended) Iridium Normal

plug (#3)

R

Severe

Normal

Severe

R(#4)

(Standard type) Nickel plug

R

Spark plugs when leaded fuel (Highly recommended) Iridium

is used

plug (#3)

(Standard type) Nickel plug

Paved-road

I

R

Air cleaner filter element *2

Normal

Severe

I

R

Dusty condition

Brake

Brake fluid

I

Check

I

Brake lever and cable

Check (1st 20000 km only)

Chassis, body and others

Tires/Wheels

I

All latches, hinges and locks

#3: If you replace the spark plugs other than iridium plug, follow the schedule of nickel plug.

#4: Replace every 50000 km if the local law requires.

NOTE:

*2: Inspect more frequently if the vehicle is used under dusty conditions.

7-8

54P00-01E

INSPECTION AND MAINTENANCE

Recommended maintenance items by an authorized SUZUKI dealer or a qualified service technician

Select maintenance timing by mileage (odometer reading) or months, which-

ever comes first.

For diesel engine models

km (×1000)

miles (×1000)

months

20

40

25

24

60

37.5

-

80

50

48

140

87.5

60

160

100

96

12.5

12

-

36

Engine and powertrain

Engine accessory drive belt

I

R

Ribbed belt

Normal

I

R

Severe

Normal

Severe

R

Camshaft timing belt

R

I

Exhaust system (except catalyst)

Drive axle boots/Propeller shafts (4WD)

R

Manual transaxle oil

Genuine

“SUZUKI GEAR OIL 75W-80”

Normal

Severe

Normal

Severe

Normal

Severe

Normal

Severe

I

R

I

R

I

Other than

“SUZUKI GEAR OIL 75W-80”

R

Transfer oil (4WD)

R

I

Rear differential oil (4WD)

I

Fuel and emission control system

I

Fuel lines

Fuel filter

Fuel tank

R

I

7-9

54P00-01E

INSPECTION AND MAINTENANCE

Select maintenance timing by mileage (odometer reading) or months,

whichever comes first.

For diesel engine models

km (×1000)

miles (×1000)

months

20

12.5

12

40

25

24

60

37.5

36

Brake

I

Brake discs and pads

Brake hoses and pipes

Brake fluid

I

R

Replacement

Brake lever and cable

Adjustment (1st 20000 km only)

Chassis, body and others

Clutch (Pedal and fluid level)

Wheel bearings

I

Severe only

I

Suspension system

Steering system

Air conditioner filter element

(if equipped) *1

Inspection

First time only

Normal

Severe

I

Second time and after

R

Replacement

Inspection or replacement

I

NOTE:

*1:Clean more frequently if the air flow from the air conditioner decreases.

WARNING

The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid

storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber

safely. Ask your dealer for assistance.

7-10

54P00-01E

INSPECTION AND MAINTENANCE

Items other than recommended maintenance by an authorized SUZUKI dealer or a qualified service technician

Select maintenance timing by mileage (odometer reading) or months,

whichever comes first.

For diesel engine models

km (×1000)

2.5

20

-

30

18.75

-

40

25

80

50

48

160

100

96

miles (×1000) 1.562

12.5

months

-

12

24

36

Engine and powertrain

R

Engine oil and

engine oil filter

Synthetic oil

Normal

Severe

*1

R

Engine coolant

“SUZUKI LLC:

Super (Blue)” (#1)

First time only

R

Second time and after

R

“SUZUKI LLC: Standard (Green)”

Fuel and emission control system

I

Air cleaner filter

Paved-road

Dusty condition

Check

Normal

Severe

element *2

I

R

Brake

I

Brake fluid

I

Brake lever and cable Check (1st 20000 km only)

Chassis, body and others

Tires/Wheels

I

All latches, hinges and locks

#1: Perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.

If you use the engine coolant other than “SUZUKI LLC (Blue)” for replacement, follow the schedule of “SUZUKI LLC: Standard (Green)”.

NOTE:

*1: Replace when the oil change request light blinks or each months that listed in table.

*2: Inspect more frequently if the vehicle is used under dusty conditions.

7-11

54P00-01E

INSPECTION AND MAINTENANCE

MEMO

7-12

54P00-01E

INSPECTION AND MAINTENANCE

For Mexico

Recommended maintenance items by an authorized SUZUKI dealer or a qualified service technician

Select maintenance timing by mileage (odometer reading) or months, which-

ever comes first.

For gasoline engine models

miles (×1000)

km (×1000)

months

6

10

6

7.5

12.5

7.5

12

20

12

15

25

15

22.5

37.5

22.5

30

50

30

37.5

62.5

37.5

45

75

45

60

100

60

90

150

90

Engine and powertrain

Valve lash (clearance)

I

Cooling system hoses and connections

Normal

I

Severe

Normal

Severe

Normal

Severe

Normal

Severe

Normal

Severe

Exhaust pipes and mountings

Drive axle boots

I

R

Manual transaxle oil

Genuine

“SUZUKI GEAR OIL 75W-80”

R

I

R

Other than

“SUZUKI GEAR OIL 75W-80”

R

Fuel and emission control system

Emission-related hoses & tubes

I(#1)

I

Normal

Severe

I

Ignition coil (plug cap)

Fuel tank & cap

I

Replace every 250000 km (150000 miles) or 150 months.

Fuel filter

I

Fuel lines and connections

Normal

Severe

I

#1: Inspect every 100000 km (60000 miles) or 60 months for 1st time and 2nd time.

Inspect every 50000 km (30000 miles) or 30 months for 3rd time, by a shorter interval.

These inspection intervals will be repeated after 4th time.

For details, refer to the following maintenance timing.

1st: 100000 km (60000 miles) or 60 months

4th: 350000 km (210000 miles) or 210 months

2nd: 200000 km (120000 miles) or 120 months

5th: 450000 km (270000 miles) or 270 months

3rd: 250000 km (150000 miles) or 150 months

6th: 500000 km (300000 miles) or 300 months

7-13

54P00-01E

INSPECTION AND MAINTENANCE

Select maintenance timing by mileage (odometer reading) or months,

whichever comes first.

For gasoline engine models

miles (×1000)

km (×1000)

months

6

10

6

7.5

12.5

7.5

12

20

12

15

25

15

60

100

60

Brake

I

Brake discs and pads (front, rear)

First time only

Normal

I

Second time and after

First time only

Normal

Severe

Normal

Severe

I

Second time and after

First time only

I

Brake hoses and pipes

Second time and after

First time only

Second time and after

I

R

Brake fluid

Replacement

Adjustment

Brake pedal stroke

I

Parking brake lever

and cable

Lever adjustment First time only

Second time and after

Normal

Severe

I

First time only

Second time and after

Chassis, body and others

Wheel discs

I

Normal

I

Severe

I

Wheel bearings

Severe only

Normal

Suspension system

Severe

WARNING

The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid

storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber

safely. Ask your dealer for assistance.

7-14

54P00-01E

INSPECTION AND MAINTENANCE

Select maintenance timing by mileage (odometer reading) or months,

whichever comes first.

For gasoline engine models

miles (×1000)

km (×1000)

months

6

10

6

7.5

12.5

7.5

15

25

15

30

50

30

Chassis, body and others

Steering system

I

Steering wheel linkage

Normal

I

Severe

Normal

Severe

I

R

Air conditioner filter element (if equipped) *1

NOTE:

*1:Clean more frequently if the air flow from the air conditioner decreases.

The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform recom-

mended maintenance items enclosed with a rectangle will not nullify the emission warranty or limit recall liability prior to the completion of

the vehicle’s useful life. SUZUKI, however, urges that all recommended maintenance services be performed at the indicated intervals

and the maintenance recorded.

Select maintenance timing by mileage (odometer reading) or months, which-

ever comes first.

For gasoline engine models

miles (×1000)

km ( 1000)

months

15

25

15

30

50

30

45

75

45

60

100

60

75

125

75

90

150

90

105

175

105

120

200

120

135

225

135

150

250

150

×

Items

I

Cooling system hoses and connection

Exhaust pipes and mountings

Emission-related hoses & tubes

Ignition coil (plug cap)

I

Fuel tank & cap

Fuel line and connection

7-15

54P00-01E

INSPECTION AND MAINTENANCE

Items other than recommended maintenance by an authorized SUZUKI dealer or a qualified service technician

Select maintenance timing by mileage (odometer reading) or

months, whichever comes first.

For gasoline engine models

miles (×1000)

km ( 1000)

months

3

5

3

6

10

6

7.5

12.5

7.5

15

25

15

30

50

30

45

75

45

90

150

90

×

Engine and powertrain

I

Drive belt

Inspect for damage

R

Engine oil and oil filter

Normal

Severe

R

Engine coolant

“SUZUKI LLC: Super (Blue)”

(#1)

First time only

R

Second time and after

R

“SUZUKI LLC: Standard (Green)”

Fuel and emission control system

Spark plugs Nickel plug

R

Air cleaner filter element *1

Normal

Severe

I

Brake

I

Brake fluid

Fluid level check

Brake pedal stroke

Check

I

Parking brake

lever and cable

Lever movement check

First time only

Normal

Severe

I

Second time and after

First time only

I

Second time and after

Chassis, body and others

Clutch

Pedal and fluid level

I

Tires (including tire rotation)

Normal

Severe

Normal

Severe

Normal

Severe

I

All latches, hinges and locks

Steering system

Steering wheel movement

#1: Perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.

If you use the engine coolant other than “SUZUKI LLC (Blue)” for replacement, follow the schedule of “SUZUKI LLC: Standard (Green)”.

NOTE:

*1:Inspect more frequently if the vehicle is used under dusty conditions.

7-16

54P00-01E

INSPECTION AND MAINTENANCE

Except for EU countries and Mexico

Recommended maintenance items by an authorized SUZUKI dealer or a qualified service technician

Select maintenance timing by mileage (odometer reading) or months, which-

ever comes first.

km (×1000)

For gasoline engine models

15

9

12

30

18

24

45

27

36

60

36

48

90

54

72

105

63

-

150

90

120

miles (×1000)

months

Engine and powertrain

Engine accessory drive belt

I

R

Adjustment, Replacement

Normal

Severe

I

R

I

Valve clearance

Exhaust system (except catalyst)

I

Drive axle boots/Propeller shafts (4WD)

Normal

Severe

Normal

Severe

I

R

Manual transaxle oil

Genuine

“SUZUKI GEAR OIL 75W-80”

R

I(#1)

R

Other than

“SUZUKI GEAR OIL 75W-80”

Normal

Severe

Normal

Severe

Normal

Severe

R

I

R

Transfer oil (4WD)

R

I

Rear differential oil (4WD)

R

Fuel and emission control system

Fuel lines

I

R

Fuel filter (except for Russia)

Fuel tank

I

PCV valve

Fuel evaporative emission control system

#1: Inspect only at 15000 km (9000 miles) or 12 months.

7-17

54P00-01E

INSPECTION AND MAINTENANCE

Select maintenance timing by mileage (odometer reading) or months,

whichever comes first.

For gasoline engine models

km (×1000)

miles (×1000)

months

15

9

12

30

18

24

45

27

36

Brake

I

Brake discs and pads

Brake hoses and pipes

Brake fluid

I

R

Replacement

Brake lever and cable

Adjustment (1st 15000 km only)

Chassis, body and others

Clutch (Pedal and fluid level)

Wheel bearings

I

Severe only

I

Suspension system

Steering system

Air conditioner filter element

(if equipped) *1

Inspection

First time only

Normal

Severe

I

Second time and after

R

Replacement

Inspection or replacement

I

NOTE:

*1:Clean more frequently if the air flow from the air conditioner decreases.

WARNING

The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid

storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber

safely. Ask your dealer for assistance.

7-18

54P00-01E

INSPECTION AND MAINTENANCE

Items other than recommended maintenance by an authorized SUZUKI dealer or a qualified service technician

Select maintenance timing by mileage (odometer reading) or months, which-

ever comes first.

For gasoline engine models

km (×1000)

miles (×1000)

months

2.5

1.5

-

7.5

4.5

6

10

6

8

15

9

12

30

18

24

45

27

36

75

45

48

150

90

96

Engine and powertrain

Engine accessory drive belt

I

Tension check

Normal

I

Severe

Normal

Severe

R

Engine oil and engine oil filter

Engine coolant

R

“SUZUKI LLC: First time only

Super (Blue)”

Second time

R

(#1)

and after

“SUZUKI LLC: Standard

(Green)”

R

Fuel and emission control system

R(#2)

Spark plugs when unleaded

fuel is used

(Standard type) Nickel plug

Normal

Severe

R

Spark plugs when leaded fuel (Standard type) Nickel plug

is used

I

R

Air cleaner filter element *1

Paved-road

Normal

Severe

I

R

Dusty condition

Brake

Brake fluid

Check

I

Brake lever and cable

Check (1st 15000 km only)

I

Chassis, body and others

Tires/Wheels

I

All latches, hinges and locks

#1: Perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.

If you use the engine coolant other than “SUZUKI LLC (Blue)” for replacement, follow the schedule of “SUZUKI LLC: Standard (Green)”.

#2: Replace every 50000 km if the local law requires.

NOTE:

*1:Inspect more frequently if the vehicle is used under dusty conditions.

7-19

54P00-01E

INSPECTION AND MAINTENANCE

(For gasoline engine model)

Drive belt

Engine oil and filter

(2)

(1)

(4)

WARNING

Specified oil

(b)

(a)

When the engine is running, keep

hands, hair, clothing, tools, etc. away

from the moving fan and drive belts.

(For gasoline engine model)

Check that the drive belt tension is correct.

If the belt is too loose, insufficient battery

charging, engine overheating, poor power

steering, poor air conditioning, or exces-

sive belt wear can result. When you press

the belt with your thumb midway between

the pulleys, there should be a deflection

according to the following chart.

10W-40

10W-30

(3)

(6)

(5)

(c)

(1)

5W-30

61MS2A003

0W-20

o

-30 -20 -10

0

32

10

50

20

68

30

86 104

40

C

F

(1) Front

(3) Generator

(2) Rear

(4) Water pump

o

-22

-4

14

The belts should also be examined to

ensure that they are not damaged.

(5) Air conditioner compressor

(6) Idler pulley

68LM20702

If you need to replace or adjust the belt

have it done by your SUZUKI dealer.

Drive belt deflection (100 N (10 kg, 22

lbs) press)

(1) Preferred

Check that the engine oil you use comes

under the quality classification as listed

below:

• ACEA A1/B1, A3/B3, A3/B4, A5/B5

• API SL, SM, SN

• ILSAC GF-3, GF-4, GF-5

Select the appropriate oil viscosity accord-

ing to the above chart.

(a) 6.5 - 7.9 mm (0.26 - 0.31 in.)

(b) 4.8 - 6.2 mm (0.19 - 0.24 in.)

(c) 7 - 8 mm (0.28 - 0.31 in.)

(For diesel engine model)

The drive belts tension is adjusted auto-

matically.

7-20

54P00-01E

INSPECTION AND MAINTENANCE

NOTE:

• (For EU countries)

(For diesel engine model)

Oil level check

The replacement timing varies with the

type of engine oil that you choose.

Refer to “Maintenance schedule” in this

section for corresponding maintenance

schedule.

(3)

(For gasoline engine model)

• (For Mexico)

For additional instruction, refer to “SUP-

PLEMENT” section in the end of this

book.

(2)

(1)

SAE 0W-20 (1) is the best choice for good

fuel economy and good starting in cold

weather.

54P000701

(1) MIN

NOTE:

(2) MAX

We recommend that you use SUZUKI gen-

uine oil. To purchase it, see your SUZUKI

dealer.

80G064

(3) Engine oil dipstick

Upper

Lower

EXAMPLE

It is important to keep the engine oil at the

correct level for proper lubrication of your

vehicle’s engine. Check the oil level with

the vehicle on a level surface. The oil level

indication may be inaccurate if the vehicle

is on a slope. The oil level should be

checked either before starting the engine

or at least 5 minutes after stopping the

engine.

(For diesel engine model)

Check that the engine oil you use comes

under the quality classification of ACEA

C2.

SAE 0W-30 is the best choice for good fuel

economy and good starting in cold

weather.

The handle of the engine oil dipstick is col-

ored with yellow for easy identification.

NOTICE

Use only the recommended ACEA

C2. Use of non-recommended engine

oil will cause damage to a diesel

52D084

®

engine and DPF .

7-21

54P00-01E

INSPECTION AND MAINTENANCE

Pull out the oil dipstick, wipe oil off with a

clean cloth, insert the dipstick all the way

into the engine, and then remove it again.

The oil on the stick should be between the

upper and lower limits shown on the stick.

If the oil level indication is near the lower

limit, add enough oil to raise the level to

the upper limit.

NOTE:

Refilling

When the soot particles accumulated in

the DPF^®are combusted, the amount of

the engine oil may increase due to the dilu-

tion with the fuel. This is not a vehicle mal-

function. The soot particles accumulated in

the DPF^®are combusted automatically

during driving. However, they may not be

combusted in the following cases.

EXAMPLE

Open

Close

NOTICE

• When you drive at low speed for a long

time

• When you repeat a short-time or short-

distance driving

Failure to check the oil level regularly

could lead to serious engine trouble

due to insufficient oil.

1) When the DPF^®warning light comes

on, drive at a speed of 50 km/h (31

mph) or higher for more than 25 min-

utes to regenerate the DPF^®properly.

For details, refer to “Diesel particulate

filter (DPF^®)” in “OPERATING YOUR

VEHICLE” section.

2) When the oil change request light

blinks, change the engine oil and oil fil-

ter, and reset the oil life monitoring sys-

tem. To reset the oil life monitoring

system, consult your SUZUKI dealer.

3) When the engine oil level exceeds the

MAX level on the dipstick, consult your

SUZUKI dealer.

NOTICE

81A147

(For diesel engine model)

Remove the oil filler cap and pour oil slowly

through the filler hole to bring the oil level

to the upper limit on the dipstick. Be careful

not to overfill the oil. Too much oil is almost

as bad as too little oil. After refilling, start the

engine and allow it to idle for about a min-

ute. Stop the engine, wait about 5 minutes

and check the oil level again.

Do not top up the oil over the MAX

limit. Too much oil causes serious

engine trouble.

7-22

54P00-01E

INSPECTION AND MAINTENANCE

Changing engine oil and filter

EXAMPLE

Drain the engine oil while the engine is still

warm.

Close

Open

EXAMPLE

56KN054

60G306

2) Remove the oil filler cap.

Tightening torque for drain plug

Gasoline engine :

35 Nm (3.6 kg-m, 25.8 lb-ft)

Diesel engine :

20 Nm (2.0 kg-m, 14.8 lb-ft)

3) Place a drain pan under the drain plug.

4) Using a wrench, remove the drain plug

and drain the engine oil.

61MM0B061

1) Remove the bolts and screws, and then

remove the engine undercover.

CAUTION

WARNING

The engine oil temperature may be

high enough to burn your fingers

when the drain plug is loosened. Wait

until the drain plug is cool enough to

touch with your bare hands.

Engine oil can be hazardous. Chil-

dren and pets may be harmed by

swallowing new or used oil. Keep

new and used oil and used oil filters

away from children and pets.

Repeated, prolonged contact with

used engine oil may cause skin can-

cer.

Brief contact with used oil may irri-

tate skin.

(Continued)

7-23

54P00-01E

INSPECTION AND MAINTENANCE

(For gasoline engine model)

Oil filter replacement

WARNING

(Continued)

NOTE:

To minimize your exposure to used

oil, wear a long-sleeve shirt and

moisture-proof gloves (such as dish-

washing gloves) when changing oil. If

oil contacts your skin, wash thor-

oughly with soap and water.

(For diesel engine model)

Since special procedures and tools are

required, ask your authorized SUZUKI

dealer for this job.

1) Using an oil filter wrench, turn the oil fil-

ter counterclockwise and remove it.

2) Using a clean rag, wipe off the mount-

ing surface on the engine where the

new filter will be seated.

Launder any clothing or rags if it is

with oil.

Recycle or properly dispose of used

oil and oil filters.

3) Smear a small amount of engine oil

around the rubber gasket of the new oil

filter.

4) Screw the new filter by hand until the fil-

ter gasket contacts the mounting sur-

face.

54G092

5) Reinstall the drain plug and gasket.

Tighten the plug with a wrench to the

specified torque.

(1) Loosen

(2) Tighten

NOTE:

• Whenever the engine oil is changed, the

oil life monitoring must be reset to moni-

tor the next oil change timing properly.

To reset the light, consult your SUZUKI

dealer. If you reset it by yourself, refer to

“Setting mode” in “BEFORE DRIVING”

section (for gasoline engine model).

• For more information of the oil change

request light and oil life monitoring, refer

to “Oil change request light (if equipped)”

and “Information display” in “BEFORE

DRIVING” section.

7-24

54P00-01E

INSPECTION AND MAINTENANCE

Tightening (viewed from filter top)

(For diesel engine model)

5) Tighten the filter as specified below

from the point of contact with the

mounting surface (or to the specified

torque) using an oil filter wrench.

(1)

Tightening torque for oil filter

3/4 turn or

Gasoline engine :

(2)

14 Nm (1.4 kg-m, 10.3 lb-ft)

Diesel engine :

30 Nm (3.1 kg-m, 22.1 lb-ft)

NOTICE

To prevent oil leakage, check that the

oil filter is tight, but do not over-

tighten it.

54G093

79J142

(1) Oil filter

(2) 3/4 turn

(1) Loosen

(2) Tighten

NOTICE

To tighten the oil filter properly, it is

important to accurately identify the

position at which the filter gasket

first contacts the mounting surface.

7-25

54P00-01E

INSPECTION AND MAINTENANCE

SUZUKI dealer can help you select the

proper coolant.

Refill with oil and oil leakage check

Engine coolant

1) Pour oil through the filler hole and

install the filler cap.

NOTICE

Selection of coolant

For the approximate capacity of the oil,

refer to “Capacities” in “SPECIFICA-

TIONS” section.

To avoid damaging your cooling sys-

tem:

• Always use a high quality ethylene

glycol base non-silicate type cool-

ant diluted with distilled water at

the correct mixture concentration.

• Check that the proper mix is 50/50

coolant to distilled water and in no

case higher than 70/30. Concentra-

tions greater than 70/30 coolant to

distilled water will cause overheat-

ing conditions.

• Do not use straight coolant nor

plain water (except “SUZUKI LLC:

Super (Blue)”).

• Do not add extra inhibitors or addi-

tives. They may not be compatible

with your cooling system.

NOTICE

2) Start the engine and carefully check the

oil filter and the drain plug for leakage.

Run the engine at various speeds for at

least 5 minutes.

3) Stop the engine and wait about 5 min-

utes. Check the oil level again and add

oil if necessary. Check for leakage

again.

“SUZUKI LLC: Super (Blue) coolant”;

This coolant is already diluted to the

proper percentage. Do not dilute with

distilled water additionally. Doing so

may result in the possibility of freez-

ing and/or overheating coolant.

To maintain optimum performance and

durability of your engine, use SUZUKI gen-

uine coolant or equivalent.

NOTICE

• When replacing the oil filter, it is

recommended that you use a genu-

ine SUZUKI replacement filter. If

you use an aftermarket filter, check

that it is of equivalent quality and

follow the manufacturer’s instruc-

tions.

• Oil leakage from the periphery of

the oil filter or drain plug indicate

incorrect installation or gasket

damage. If you find any leakage or

are not sure that the filter has been

properly tightened, have the vehi-

cle inspected by your SUZUKI

dealer.

NOTE:

If you replace the engine coolant with cool-

ant other than “SUZUKI LLC: Super

(Blue)”, follow the schedule of “SUZUKI

LLC: Standard (Green)”. To see the detail

of the maintenance schedule, refer to

“Maintenance schedule” in this section.

• Do not mix different types of base

coolants. Doing so may result in

accelerated seal wear and/or the

possibility of severe overheating

and extensive engine damage.

This type of coolant is the best for cooling

system for the following reasons:

• The coolant helps maintain proper

engine temperature.

• It gives proper protection against freez-

ing and boiling.

• It gives proper protection against corro-

sion and rust.

Failure to use the proper coolant can dam-

age your cooling system. Your authorized

7-26

54P00-01E

INSPECTION AND MAINTENANCE

Coolant level check

If the coolant level is below “LOW” mark,

more coolant should be added. Remove

the reservoir tank cap and add coolant until

the reservoir tank level reaches “FULL”

mark. Never fill the reservoir tank above

“FULL” mark.

NOTICE

Check the coolant level at the reservoir

tank, not at the radiator. With the engine

cool, the coolant level should be between

“FULL” and “LOW” marks.

“SUZUKI LLC: Standard (Green) cool-

ant”;

• The mixture you use should con-

tain 50% concentration of anti-

freeze.

• If the lowest ambient temperature

in your area is expected to be –35°C

(–31°F) or below, use higher con-

centrations up to 60% following the

instructions on the antifreeze con-

tainer.

NOTICE

Adding coolant

WARNING

When putting the cap on the reser-

voir tank, line up the mark on the cap

and the mark on the tank. Failure to

follow this can result in coolant leak-

age.

Engine coolant is harmful or fatal if

swallowed or inhaled. Do not drink

antifreeze or coolant solution. If swal-

lowed, do not induce vomiting. Imme-

(For diesel engine model)

(For gasoline engine model)

diately contact

a poison control

center or a physician. Avoid inhaling

mist or hot vapors; if inhaled, exhale

and move to where there is fresh air.

If coolant gets in eyes, flush eyes

with water and seek medical atten-

tion. Wash thoroughly after handling.

Solution can be poisonous to ani-

mals. Keep out of the reach of chil-

dren and animals.

FULL

LOW

FULL

NOTICE

LOW

“SUZUKI LLC: Super (Blue) coolant”;

This coolant is already diluted to the

proper percentage. Do not dilute with

distilled water additionally. Doing so

may result in the possibility of freez-

ing and/or overheating coolant.

61MM0A125

61MM2A001

7-27

54P00-01E

INSPECTION AND MAINTENANCE

Air cleaner

WARNING

It is hazardous to remove the reser-

voir tank cap (degassing tank cap) for

a diesel engine when the water tem-

perature is high, because scalding

fluid and steam may be blown out

under pressure. Wait until the coolant

temperature has lowered before

removing the cap.

If the air cleaner is clogged with dust, there

will be greater intake resistance, resulting

in decreased power output and increased

fuel consumption.

(For gasoline engine model)

(5)

If the coolant level is below “LOW” mark,

more coolant should be added. When the

engine is cool, remove the degassing tank

cap by turning it counterclockwise slowly to

release any pressure. And add coolant

until the degassing tank level reaches

“FULL” mark. Never fill the degassing tank

above “FULL” mark.

(4)

(2)

61MM0B064

(3)

3) Unclamp the side clamps, and remove

the element from the air cleaner case. If

it appears to be dirty, replace it with a

new one.

4) Clamp the side clamps or tighten the

bolts securely.

(1)

Coolant replacement

61MM0B063

Since special procedures are required, ask

your authorized SUZUKI dealer for this job.

1) Remove the air cleaner inlet hose (1).

2) Remove the bolts (2), loosen the bolt

(3) and lift the air cleaner case (4)

directly above.

NOTICE

When lifting the air cleaner, check that

the air cleaner does not interfere with

the engine oil dipstick (5) to avoid

damage the dipstick.

7-28

54P00-01E

INSPECTION AND MAINTENANCE

(For diesel engine model)

NOTE:

Spark plugs

During installation, check that the wires,

couplers, sealing rubber of air cleaner

chassis and washers, are correctly

returned in place.

Spark plug replacement and inspec-

tion

EXAMPLE

(For gasoline engine model)

EXAMPLE

Correct

Wrong

(1)

78K179

NOTICE

61MM0A126

80JM125

• When pulling out the ignition coils,

do not pull on the cable. Pulling on

the cable can damage it.

• When servicing the iridium/plati-

num spark plugs (slender center

electrode type plugs), do not touch

the center electrode, as it is easy to

be damaged.

1) Unclamp the side clamps and remove

the element from the air cleaner case. If

it appears to be dirty, replace it with a

new one.

To access the spark plug:

1) Remove the air cleaner case. Refer to

“Air cleaner” in this section.

2) If necessary, disconnect the coupler (1)

while pushing the release lever.

3) Remove the bolts.

2) Clamp the side clamps securely.

4) Pull out the ignition coils straight.

7-29

54P00-01E

INSPECTION AND MAINTENANCE

Gear oil

Loosen

Tighten

Manual transaxle oil / transfer oil

(4WD) / rear differential oil (4WD)

When adding gear oil, use gear oil with the

appropriate viscosity and grade as shown

in the chart below.

We highly recommend you use “SUZUKI

GEAR OIL 75W-80” for manual transaxle

oil.

60G160

54G106

Manual transaxle oil

Spark plug gap “a”

K16HPR-U11/SILFR6A11

1.0 – 1.1 mm (0.039 – 0.043 in.)

NOTICE

• When installing the spark plugs,

screw them in with your fingers to

75W-80

o

NOTICE

-30 -20 -10

0

10

50

20

68

30

86 104

40

C

F

avoid

stripping

the

threads.

o

-22

-4

14

32

Tighten the spark plugs with a

torque wrench to 25 Nm (2.5 kg-m,

18.4 lb-ft). Do not allow contami-

nants to enter the engine through

the spark plug holes when the

plugs are removed.

When replacing spark plugs, you

should use the brand and type speci-

fied for your vehicle. For the specified

plugs, refer to “SPECIFICATIONS”

section in the end of this book. If you

wish to use a brand of spark plug

other than the specified plugs, con-

sult your SUZUKI dealer.

68LM728

• Never use spark plugs with the

wrong thread size.

7-30

54P00-01E

INSPECTION AND MAINTENANCE

We highly recommend you use “SUZUKI

GEAR OIL 75W-85” for transfer oil (4WD)

and rear differential oil (4WD).

6-speed manual transaxle

Rear differential (4WD)

Transfer oil (4WD)

Rear differential oil (4WD)

(4)

75W-85

o

-30 -20 -10

0

32

10

50

20

68

30

86 104

40

C

F

o

-22

-4

14

(2)

EXAMPLE

71LMT0701

71LS10701

61MM0B066

(2) Oil filler and level plug

(4) Oil filler and level plug

Gear oil level check

Transfer (4WD)

5-speed manual transaxle

EXAMPLE

(3)

(1)

EXAMPLE

61MM0B065

52LM021

(3) Oil filler and level plug

(1) Oil filler and level plug

7-31

54P00-01E

INSPECTION AND MAINTENANCE

To check the gear oil level, use the fol-

lowing procedure:

Clutch pedal

CAUTION

1) Park the vehicle on a level surface with

the parking brake applied. Then, stop

the engine.

After driving the vehicle, the gear oil

temperature may be high enough to

burn you. Wait until the oil filler and

level plug are cool enough to touch

with your bare hands before inspect-

ing gear oil level.

Fluid control clutch

2) Remove the oil filler and level plug.

For the manual transaxle;

3) If gear oil flows from the plug hole, the

oil level is correct. Reinstall the plug. If

gear oil does not flow from the plug

hole, add oil through the filler plug hole

until oil flows a little from the plug hole.

NOTICE

When tightening the plug, apply the

following sealing compound or

equivalent to the plug threads to pre-

vent oil leakage.

For the transfer and rear differential;

3) Check the inside of the hole with your

finger. If the oil level comes up to the

bottom of the plug hole, the oil level is

correct. If so, reinstall the plug.

SUZUKI Bond No. “1217G”

4) If the oil level is low, add gear oil

through the oil filler and level plug hole

until the oil level reaches the bottom of

the filler hole, and then reinstall the

plug.

Gear oil change

61MM0B067

Since special procedures, materials and

tools are required, ask your authorized

SUZUKI dealer for this job.

Check the clutch pedal for smooth opera-

tion and clutch fluid level from time to time.

If clutch dragging is felt with the pedal fully

depressed, have the clutch inspected by

your SUZUKI dealer. If the clutch fluid level

is near “MIN” line, fill it up to “MAX” line

with SAE J1704 or DOT4 brake fluid.

Tightening torque for oil filler and level

plug

Manual transaxle (1) or (2):

21 Nm (2.1 kg-m, 15.5 lb-ft)

Transfer (3) / Rear differential (4):

23 Nm (2.3 kg-m, 17.0 lb-ft)

7-32

54P00-01E

INSPECTION AND MAINTENANCE

Fuel filter (diesel engine)

Brakes

WARNING

Failure to follow the guidelines below

can result in personal injury or seri-

ous damage to the brake system.

• If the brake fluid in the reservoir

drops below a certain level, the

brake warning light on the instru-

ment cluster will come on (the

engine must be running with the

parking brake fully disengaged).

Should the light come on, immedi-

ately ask your SUZUKI dealer to

inspect the brake system.

If the fuel filter warning light comes on

when driving, there is a possibility that

water is in the fuel filter. Drain water as

soon as possible. Have your vehicle

inspected by an authorized SUZUKI

dealer.

Brake fluid

• A rapid fluid loss indicates leakage

in the brake system which should

be inspected by your SUZUKI

dealer immediately.

• Do not use any fluid other than SAE

J1704 or DOT4 brake fluid. Do not

use reclaimed fluid or fluid that has

been stored in old or open contain-

ers. It is essential that foreign parti-

cles and other liquids are kept out

of the brake fluid reservoir.

61MM0B067

Check the brake fluid level by looking at

the reservoir in the engine compartment.

Check that the fluid level is between “MAX”

and “MIN” lines. If the brake fluid level is

near “MIN” line, fill it up to “MAX” line with

SAE J1704 or DOT4 brake fluid.

CAUTION

Brake fluid can harm your eyes and

damage painted surfaces. Be careful

when refilling the reservoir.

7-33

54P00-01E

INSPECTION AND MAINTENANCE

WARNING

Brake fluid is harmful or fatal if swal-

lowed, and harmful if it comes in con-

tact with skin or eyes. If swallowed,

do not induce vomiting. Immediately

contact a poison control center or a

physician. If brake fluid gets in eyes,

flush eyes with water and seek medi-

cal attention. Wash thoroughly after

handling. Solution can be poisonous

to animals. Keep out of reach of chil-

dren and animals.

54G108

60G104S

NOTE:

Minimum distance between brake pedal

and floor carpet “a”: 59 mm (2.3 in.)

With disc brakes, the fluid level can be

expected to gradually fall as the brake

pads wear.

WARNING

If you experience any of the following

problems with your vehicle’s brake

system, have the vehicle inspected

immediately by your SUZUKI dealer.

• Poor braking performance

• Uneven braking (brakes not work-

ing uniformly on all wheels.)

• Excessive pedal travel

With the engine running, measure the dis-

tance between the brake pedal and floor

carpet when the pedal is depressed with

approximately 30 kg (66 lbs) of force. The

minimum distance required is as specified.

Since your vehicle’s brake system is self-

adjusting, there is no need for pedal

adjustment.

If the pedal to floor carpet distance as

measured above is less than the minimum

distance required, have your vehicle

inspected by your SUZUKI dealer.

Brake pedal

Check brake pedal stroke. If the stroke is

so large, have the brake system inspected

by your SUZUKI dealer. If you doubt the

brake pedal is at its normal height, check it

as follows:

• Brake dragging

• Excessive noise

NOTE:

When measuring the distance between the

brake pedal and floor wall, be sure not to

include the floor mat or rubber on the floor

wall in your measurement.

7-34

54P00-01E

INSPECTION AND MAINTENANCE

Parking brake

EXAMPLE

Brake discs

Steering

Brake location

Front wheels

Rear wheels

Minimum thickness

20.0 mm (0.8 in.)

8.0 mm (0.3 in.)

EXAMPLE

If the measured thickness or inner diame-

ter of the most worn part exceeds the

value indicated above, the parts should be

replaced with a new one. The measure-

ment involves disassembling each brake

and requires the use of a micrometer,

which must be done according to the

instructions described in the relevant ser-

vice manual or available from the relevant

repair information site.

“c”

54G109

68LM708

Ratchet tooth specification “b”:

4th – 9th

Lever pull force (1):

200 N (20 kg, 45 lbs)

Steering wheel play “c”:

0 – 30 mm (0.0 – 1.2 in.)

Check the play of the steering wheel by

gently turning it from left to right and mea-

suring the distance that it moves before

you feel slight resistance. The play should

be between the specified values.

Check the parking brake for proper adjust-

ment by counting the number of clicks

made by the ratchet teeth as you slowly

pull up on the parking brake lever to the

point of full engagement. The parking

brake lever should stop between the speci-

fied ratchet teeth and the rear wheels

should be securely locked. If the parking

brake is not properly adjusted or the

brakes drag after the lever has been fully

released, have the parking brake inspected

and/or adjusted by your SUZUKI dealer.

Check that the steering wheel turns easily

and smoothly without rattling by turning it

all the way to the right and to the left while

driving very slowly in an open area. If the

amount of free play is not as specified or

you find anything else to be wrong, an

inspection must be performed by your

SUZUKI dealer.

7-35

54P00-01E

INSPECTION AND MAINTENANCE

Tire inspection

the tire pressure seems to be good in this

condition, it could fall below the specified

pressure when tires cool down. Also, tires

that are inflated to the specified pressure

in a warm garage may have pressure

below the specification when the vehicle is

driven outside in very cold temperature. If

you adjust the tire pressure in a garage

that is warmer than the outside tempera-

ture, you should add 1 kPa to the recom-

mended cold tire inflation pressure for

every 0.8°C difference between garage

temperature and outside temperature.

Tires

Inspect your vehicle’s tires at least once a

month by performing the following checks:

1) Measure the air pressure with a tire

gauge. Adjust the pressure if neces-

sary. Remember to check the spare

tire, too.

WARNING

• Air pressures should be checked

when the tires are cold or you may

get inaccurate readings.

• Check the inflation pressure from

time to time while inflating the tire

gradually, until the specified pres-

sure is obtained.

EXAMPLE

80JS025

• Never under-inflate or over-inflate

the tires.

Under-inflation can cause unusual

handling characteristics or can

cause the rim to slip on the tire

bead, resulting in an accident or

damage to the tire or rim.

The front and rear tire pressure specifica-

tions are listed on the tire information label.

Both front and rear tires should have the

specified tire pressure.

Note that the value does not apply to the

compact spare tire, if equipped.

Over-inflation can cause the tire to

burst, resulting in personal injury.

Over-inflation can also cause

unusual handling characteristics

which may result in an accident.

NOTE:

The tire inflation pressure will change due

to changes in atmospheric pressure, tem-

perature or tire temperature when driving.

To reduce the chance that the low tire

pressure warning light (if equipped) will

come on due to normal changes in tem-

perature and atmospheric pressure, it is

important to check and adjust the tire pres-

sures when the tires are cold. If you check

tires after driving, they are warm. Even if

7-36

54P00-01E

INSPECTION AND MAINTENANCE

EXAMPLE

CAUTION

NOTICE

Hitting curbs and running over rocks

can damage tires and affect wheel

alignment. Have tires and wheel

alignment checked periodically by

your SUZUKI dealer.

Replacing the original tires with tires

of a different size may result in false

speedometer or odometer readings.

Check with your SUZUKI dealer

before purchasing replacement tires

that differ in size from the original

tires.

4) Check for loose wheel bolts.

5) Check that there are no nails, stones or

other objects sticking into the tires.

NOTICE

WARNING

For 4WD models, replacing a tire with

one of a different size, or using differ-

ent brands among the four tires can

result in damage to the drive train.

54G136

• Your SUZUKI vehicle is equipped

with tires which are all the same

type and size. This is important to

ensure proper steering and han-

dling of the vehicle. Never mix tires

of different size or type on the four

wheels of your vehicle. The size

and type of tires used should be

only those approved by SUZUKI as

standard or optional equipment for

your vehicle.

• Replacing the wheels and tires

equipped on your vehicle with cer-

tain combinations of aftermarket

wheels and tires can significantly

change the steering and handling

characteristics of your vehicle.

(1) Tread wear indicator

(2) Indicator location mark

2) Check that the depth of the tread

groove is more than 1.6 mm (0.06 in.).

To help you check this, the tires have

molded-in tread wear indicators in the

grooves. When the indicators appear

on the tread surface, the remaining

depth of the tread is 1.6 mm (0.06 in.)

or less and the tire should be replaced.

3) Check for abnormal wear, cracks and

damage. Any tires with cracks or other

damage should be replaced. If any tires

show abnormal wear, have them

inspected by your SUZUKI dealer.

• Therefore, use only those wheel

and tire combinations approved by

SUZUKI as standard or optional

equipment for your vehicle.

7-37

54P00-01E

INSPECTION AND MAINTENANCE

Note that two or more compact spare tires

should not be used on one vehicle simulta-

neously.

Tire rotation

4-tire rotation

Compact spare tire (if equipped)

WARNING

The compact spare tire and wheel are

intended for temporary emergency

use only. Continuous use of this

spare can result in tire failure and

loss of control. Always observe these

precautions when using this spare:

• Your vehicle should be handled in a

different way when using this

spare.

• Do not exceed 80 km/h (50 mph).

• Replace this spare with a standard

tire and wheel as soon as possible.

• Use of this spare will reduce

ground clearance.

• Recommended air pressure for this

spare is 420 kPa (60 psi).

• Do not use tire chains on the com-

pact spare. If you must use tire

chains, rearrange the wheels so

standard tires and wheels are fitted

to the front axle.

• The compact spare tire has a much

shorter tread life than the conven-

tional tires on your vehicle.

Replace the tire as soon as the

tread wear indicator appears.

54G115

54G114

(1) Wear indicator

To avoid uneven wear of your tires and to

prolong their life, rotate the tires as illus-

trated. Tires should be rotated every 10000

km (6000 miles). After rotation, adjust front

and rear tire pressures to the specification

listed on your vehicle’s tire information

label.

(2) Indicator location mark

Your vehicle comes equipped with a com-

pact spare tire. It is designed to save

space in your storage area, and its lighter

weight facilitates installing the spare tire

when getting a flat tire. It is only intended

for temporary emergency use, until the

conventional tire can be repaired or

replaced. The inflation pressure of the

compact spare tire should be checked at

least once a month. Use a quality pocket-

type inflation pressure gauge and set at

420 kPa (60 psi). At the same time, check

that the tire is stored securely. If it is not,

tighten it.

NOTE:

(For Mexico)

For additional instruction, refer to “SUP-

PLEMENT” section in the end of this book.

• When replacing the compact spare

tire, use a replacement tire with the

exact same size and construction.

7-38

54P00-01E

INSPECTION AND MAINTENANCE

Battery replacement

Battery

EXAMPLE

WARNING

(1)

• Batteries

produce

flammable

hydrogen gas. Keep flames and

sparks away from the battery or an

explosion may occur. Never smoke

when working near the battery.

• When checking or servicing the

battery, disconnect the negative

cable. Be careful not to cause a

short circuit by allowing metal

objects to contact the battery posts

and the vehicle at the same time.

• To avoid harm to yourself or dam-

age to your vehicle or battery, fol-

low the jump-starting instructions

in “EMERGENCY SERVICE” sec-

tion if it is necessary to jump-start

your vehicle.

• Diluted sulfuric acid spilled from

battery can cause blindness or

severe burns. Use proper eye pro-

tection and gloves. Flush eyes or

body with ample water and get

medical care immediately if suf-

fered. Keep batteries out of reach

of children.

52KM160

54P000704

Your vehicle is equipped with a battery that

requires infrequent maintenance. You will

never have to add water. You should, how-

ever, periodically check the battery, battery

terminals and battery hold-down bracket

for corrosion. Remove corrosion using a

stiff brush and ammonia mixed with water,

or baking soda mixed with water. After

removing corrosion, rinse with clean water.

NOTE:

(For diesel engine model)

To approach the battery, push the locks

and remove the suction pipe (1).

If your vehicle is not going to be driven for

a month or longer, disconnect the cable

from the negative terminal of the battery to

help prevent discharge.

7-39

54P00-01E

INSPECTION AND MAINTENANCE

The crossed-out wheeled bin symbol (5)

located on the battery label indicates that

the used battery should be collected sepa-

rately from ordinary household trash.

The chemical symbol of “Pb” (6) indicates

the battery contains more than 0.004%

lead.

(2)

WARNING

EXAMPLE

Batteries contain toxic substances

including sulfuric acid and lead. They

could have potential negative conse-

quences for the environment and

human health. Used batteries must

be disposed of or recycled according

to applicable rules or regulations and

must not be disposed of with ordi-

nary household trash. Make sure not

to tip over the battery when you

remove it from the vehicle. Other-

wise, sulfuric acid could run out and

you might get injury.

(3)

By ensuring the used battery is disposed

of or recycled correctly, you will help pre-

vent potential negative consequences for

the environment and human health, which

could otherwise be caused by inappropri-

ate trash handling of the battery. The recy-

cling of materials will help to conserve

natural resources. For more detailed infor-

mation about disposing of or recycling the

used battery, consult your SUZUKI dealer.

(5)

(4)

54P000705

To remove the battery:

1) Disconnect the negative cable (2).

2) Disconnect the positive cable (3).

3) Remove the bracket bolt (4) and

remove the bracket (5).

(Battery label)

4) Remove the battery.

(6)

To install the battery:

1) Install the battery in the reverse order of

removal.

2) Tighten the bracket bolt and battery

cables securely.

NOTE:

(7)

When the battery is disconnected, some of

the vehicle’s functions will be initialized

and/or deactivated.

Pb

54P000733

These functions must be required to reset

after the battery is reconnected.

(6) Crossed-out wheeled bin symbol

(7) Chemical symbol of “Pb”

7-40

54P00-01E

INSPECTION AND MAINTENANCE

Fuses in engine compartment

Fuses

Your vehicle has three types of fuses, as

described below:

Main fuse

(1)

The main fuse takes current directly from

the battery.

(6)

(2)

(3)

Primary fuses

(43)

(44)

(45)

These fuses are between the main fuse

and individual fuses, and are for electrical

load groups.

(4)

(7)

(5)

Individual fuses

These fuses are for individual electrical cir-

cuits.

54P000707

61MM0B068

MAIN FUSE / PRIMARY FUSE

To remove a fuse, use the fuse puller pro-

vided in the fuse box.

50 A FL7 (GAS)

(1)

60 A FL7 (DIESEL)

(8)

(9)

(20)

(31)

(32)

(33)

(34)

(35)

(36)

(37)

(38)

(39)

(40)

(21)

(22)

(23)

(24)

50 A FL6 (GAS)

(2)

(10)

(11)

(12)

(13)

(14)

(15)

(16)

80 A FL6 (DIESEL)

(3)

(4)

(5)

100 A FL5

(25)

(26)

(27)

(28)

(29)

80 A FL4

(41)

(42)

(17)

(18)

(19)

100 A FL3

(30)

60 A FL2 (GAS)

100 A FL2 (DIESEL)

100 A FL1 (GAS)

120 A FL1 (DIESEL)

7.5 A Ignition-1 signal 2

(6)

54P000706

(7)

(8)

63J095

7-41

54P00-01E

INSPECTION AND MAINTENANCE

To remove a fuse, use the fuse puller pro-

vided in the fuse box. The amperage of each

fuse is shown in the back of the fuse box

cover.

(9)

30 A Radiator fan 2

(31) 15 A Transaxle 4

(32) 15 A Transaxle 5

(33) 7.5 A Starting signal

(34) 15 A Headlight (Left)

(35) 15 A Headlight high (Left)

(36) 7.5 A FI 2 (DIESEL)

(37) 20 A INJ DRV

(10) 20 A Front fog light

(11) 7.5 A Headlight 2

(12) 25 A Headlight 3

(13) 25 A ESP^®control module

(14) 25 A Headlight

(15) 30 A Back up

(16) 30 A DCDC 2

(38) 15 A FI

(17) 40 A Ignition switch

(18) 40 A ESP^®motor

(19) 30 A Starting motor

(20) 7.5 A Transaxle 3

(21) 30 A Fuel heater

(22) 30 A Radiator fan

(23) 30 A Transaxle 2

(24) 40 A HY pump

(39) 15 A Headlight (Right)

(40) 15 A Headlight high (Right)

Ignition switch 2

(41) 50 A

(DIESEL)

(42) 50 A Battery (DIESEL)

(43) 40 A Sub heater (DIESEL)

(44) 40 A Sub heater 3 (DIESEL)

(45) 40 A Sub heater 2 (DIESEL)

The main fuse, primary fuses and some of the

individual fuses are located in the engine

compartment. If the main fuse blows, no elec-

trical component will function. If a primary fuse

blows, no electrical component in the corre-

sponding load group will function. When

replacing the main fuse, a primary fuse or an

individual fuse, use a genuine SUZUKI

replacement.

(25) 30 A DCDC

(26) 30 A FI main (DIESEL)

FI (GAS)

(27) 20 A

Fuel pump (DIESEL)

(28) 10 A Air compressor

(29) 15 A Transaxle 1

(30) 30 A Blower fan

7-42

54P00-01E

INSPECTION AND MAINTENANCE

Fuses under dashboard

EXAMPLE

OK

(1)

(2)

(5)

(3)

(6)

(4)

(7)

(8)

(9)

(10)

(11) (12) (13) (14) (15)

(16) (17) (18) (19) (20) (21) (22)

(23) (24) (25) (26) (27) (28) (29)

(30) (31) (32) (33) (34) (35) (36)

BLOWN

60G111

68LM701

EXAMPLE

54P000708

PRIMARY FUSE

WARNING

If the main fuse or a primary fuse

blows, have your vehicle inspected

by an authorized SUZUKI dealer.

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

30 A Seat belt

20 A Power window timer

15 A Steering lock

20 A Rear defogger

20 A Sunroof

Always use

a

genuine SUZUKI

replacement. Never use a substitute

such as a wire even for a temporary

repair, or extensive electrical damage

and a fire can result.

10 A DRL

NOTE:

10 A Heated mirror

7.5 A Starting signal

15 A Accessory socket 2

Check that the fuse box always carries

spare fuses.

(1)

61MM0B071

(10) 30 A Power window

(11) 10 A Hazard

NOTE:

To approach the fuses, remove the screws

and remove the cover (1).

7-43

54P00-01E

INSPECTION AND MAINTENANCE

(12) 7.5 A BCM

(34) 10 A Meter

Headlight aiming

(13) 15 A Ignition coil

(14) 10 A ABS control module

(15) 15 A Accessory socket

(16) 10 A A-STOP controller

(17) 15 A Horn

(35) 7.5 A Ignition-2 signal

(36) 20 A Seat heater

Since special procedures are required, ask

your authorized SUZUKI dealer for this job.

(18) 10 A Stop light

(19) 10 A Air bag

(20) 10 A Back-up light

(21) 15 A Wiper / Washer

(22) 30 A Front wiper

(23) 10 A Dome light

(24) 15 A 4WD

OK

BLOWN

81A283

(25) 7.5 A RR fog lamp

WARNING

(26)

–

Blank

Always replace a blown fuse with a

fuse of the correct amperage. Never

use a substitute such as aluminum

foil or wire to replace a blown fuse. If

you replace a fuse and the new one

blows in a short period of time, you

may have a major electrical problem.

Have your vehicle inspected immedi-

ately by your SUZUKI dealer.

(27) 7.5 A Ignition-1 signal

(28) 15 A Radio 2

(29) 10 A Accessory socket 3

(30) 15 A Radio

(31) 10 A Tail light

(32) 20 A D/L

(33) 7.5 A Cruise control

7-44

54P00-01E

INSPECTION AND MAINTENANCE

Headlights

Bulb replacement

EXAMPLE

CAUTION

• Light bulbs can be hot enough to

burn your finger right after turning

off lights. This is true especially for

halogen headlight bulbs. Replace

the bulbs after they become cool

enough.

• The headlight bulbs are filled with

pressurized halogen gas. They can

burst and injure you if they are hit

or dropped. Handle them carefully.

• To avoid injury by sharp-edged

parts of the body, wear gloves and

a long-sleeved shirt when replacing

light bulbs.

(1)

(2)

80JM071

Open the engine hood. Disconnect the

coupler by pushing the lock release. Turn

the bulb holder counterclockwise and

remove it.

54P000709

(1) Headlight (high beam)

(2) Headlight (low beam) (if equipped)

NOTICE

The oils from your skin may cause a

halogen bulb to overheat and burst

when the lights are on. Grasp a new

bulb with a clean cloth.

NOTICE

Frequent bulb replacement indicates

the need for an inspection of the elec-

trical system. This should be carried

out by your SUZUKI dealer.

7-45

54P00-01E

INSPECTION AND MAINTENANCE

Side turn signal light (if equipped)

Front turn signal light and

front position light

(2)

(1)

54P000711

(1)

1) Open the engine hood. To remove the

bulb holder of the front turn signal light

(1) or the front position light (2) from the

light housing, turn the holder counter-

clockwise and pull it out.

64J195

54P000710

Since the bulb is built-in type, replace it as

the light assembly. Remove the light

assembly by sliding the light housing left-

ward with your finger.

(1) Front turn signal light

(2) Front position light

7-46

54P00-01E

INSPECTION AND MAINTENANCE

EXAMPLE

Front fog light (if equipped)

EXAMPLE

1) Start the engine. Turn the steering

wheel to the opposite side of the fog

light to be replaced to replace the bulb

easily. Then turn off the engine.

(2)

EXAMPLE

(3)

(4)

(1)

61MM0B078

54P000712

(3) Removal

3) Remove the clips (2) by prying them off

with a flat-bladed screwdriver as shown

in the illustration.

(4) Installation

2) To remove the bulb of the front turn sig-

nal light (1) from the bulb holder, push

in the bulb and turn it counterclockwise.

To install a new bulb, push it in and turn

it clockwise.

(1)

54P000732

2) Remove the screws (1).

To remove and install the bulb of the

front position light (2), simply pull out or

push in the bulb.

7-47

54P00-01E

INSPECTION AND MAINTENANCE

Daytime running light (if equipped)

Models without front fog light

EXAMPLE

(3)

(4)

54P000713

80JM071

4) Remove the end of the front fender

splash guard (3), and open the end of

the cover (4) inside the fender.

5) Disconnect the coupler by pushing the

lock release. Turn the bulb holder coun-

terclockwise and remove it.

54P000714

Models with front fog light

54P000715

7-48

54P00-01E

INSPECTION AND MAINTENANCE

1) Start the engine. Turn the steering

wheel to the opposite side of the fog

light to be replaced the bulb easily.

Then turn off the engine.

EXAMPLE

(2)

EXAMPLE

(3)

(4)

54P000712

54P000713

3) Remove the clips (2) by prying them off

with a flat-bladed screwdriver as shown

in the illustration.

4) Remove the end of the front fender

splash guard (3), and open the end of

the cover (4) inside the fender.

(1)

54P000732

2) Remove the screws (1).

7-49

54P00-01E

INSPECTION AND MAINTENANCE

Rear combination light

EXAMPLE

(4)

(3)

(1)

(2)

54P000716

54P000719

5) Disconnect the coupler by pushing the

lock release. Turn the bulb holder coun-

terclockwise and remove it.

2) Remove the wire of the rear turn signal

light (3) from a clamp (4).

54P000718

1) Remove the bolts (1) and pull the light

housing (2) straight.

7-50

54P00-01E

INSPECTION AND MAINTENANCE

EXAMPLE

(5)

(6)

(5) / (6)

(7)

(8)

54P000720

54P000721

54P000722

3) To remove the bulb holder of the rear

turn signal light (5) or the tail/brake light

(6) from the light housing, turn the

holder counterclockwise and pull it out.

(7) Removal

NOTE:

(8) Installation

When reinstalling the light housing, check

that the clips are properly attached.

4) To remove the bulb of the rear turn sig-

nal light (5) or the tail/brake light (6)

from bulb holder, push in the bulb and

turn it counterclockwise. To install a

new bulb, push it in and turn it clock-

wise.

7-51

54P00-01E

INSPECTION AND MAINTENANCE

License plate light

2) Disconnect the coupler (3) by pushing

the lock release. Turn the bulb holder of

the reversing light (4) counterclockwise

and remove it.

Reversing light

EXAMPLE

(1)

(2)

(4)

(1)

(5)

(6)

54P000723

61MM0B086

1) Open the tailgate. Remove 15 clips (1),

and then pull out the trim (2).

1) Turn the cover (1) counterclockwise to

remove it.

61MM0B090

(5) Removal

(6) Installation

3) To remove and install the bulb of the

reversing light (4), simply pull out or

push in the bulb.

(4)

(3)

54P000724

7-52

54P00-01E

INSPECTION AND MAINTENANCE

Rear fog light (if equipped)

(3)

(1)

(2)

(3)

(4)

(1)

61MM0B087

54P000726

(2)

2) To remove and install the bulb of the

license plate light (2), simply pull out or

push in the bulb.

2) Remove the light housing (1) by push-

ing the bolts (3). To remove the bulb

holder of the rear fog light (4), turn the

holder counterclockwise and pull it out.

54P000725

1) Insert your hands from the back side of

the rear bumper. Remove 2 nuts (2)

that fix the light housing (1) in place.

7-53

54P00-01E

INSPECTION AND MAINTENANCE

Front (with overhead console)

Interior light

Remove the lens by using a flat-bladed

screwdriver covered with a soft cloth as

shown. To install it, simply push it back in.

C L O S E

T

T I L

P U S H

Front (without overhead console)

O P E N

(4)

(5)

(6)

54P000727

61MM0A129

(5) Removal

(6) Installation

Center (without sunroof)

3) To remove the bulb of the rear fog light

(4) from bulb holder, push in the bulb

and turn it counterclockwise. To install a

new bulb, push it in and turn it clock-

wise.

61MM0A207

60G115

7-54

54P00-01E

INSPECTION AND MAINTENANCE

Center (with sunroof)

Glove box light (if equipped)

Wiper blades

(1)

61MM0A130

Luggage compartment (if equipped)

54P000728

54G129

To remove and install the bulb of the glove

box light (1), simply pull out or push in the

bulb.

If the wiper blades become brittle or dam-

aged, or make streaks when wiping,

replace the wiper blades.

To install new wiper blades, follow the pro-

cedures below.

NOTICE

To avoid scratching or breaking the

window, do not let the wiper arm

strike the window while replacing the

wiper blade.

61MM0B072

7-55

54P00-01E

INSPECTION AND MAINTENANCE

NOTE:

3) Pull the locked end of the wiper blade

firmly to unlock the blade and slide the

blade out as shown.

Some wiper blades may be different from

the ones described here depending on

vehicle specifications. If so, consult your

SUZUKI dealer for proper replacement

method.

(1)

EXAMPLE

For windshield wipers:

EXAMPLE

(3)

(2)

EXAMPLE

(3)

61MM0A210

2) Open the lock (1), slide the wiper frame

and remove it from the arm (2) as

shown.

71LMT0708

(3) Retainer

EXAMPLE

4) If the new blade is provided without the

two metal retainers (3), move them

from the old blade to the new one.

61MM0A208

1) Hold the wiper arm away from the win-

dow.

NOTE:

When raising both of the front wiper arms,

pull the driver’s side wiper arm up first.

When returning the wiper arms, lower the

passenger’s side wiper arm first.

Otherwise, the wiper arms may interfere

with each other.

61MM0A211

7-56

54P00-01E

INSPECTION AND MAINTENANCE

EXAMPLE

(3)

(4)

(A)

(B)

(4)

(3)

61MM0B098

61MM0A212

61MM0A213

(A) Up

(B) Down

(4) Locked end

5) Install the new blade in the reverse

order of removal, with the locked end

(4) positioned toward the wiper arm.

Check that the blade is properly

retained by all the hooks. Lock the

blade end into place.

NOTE:

When you install the metal retainers (3),

check that the direction of metal retainers

is as shown in the above illustrations.

6) Reinstall wiper frame to arm, checking

that the lock lever is snapped securely

into the arm.

7-57

54P00-01E

INSPECTION AND MAINTENANCE

EXAMPLE

For rear wipers:

EXAMPLE

65D151

54G135

NOTE:

(1) Retainer

Do not flex the wiper blade frame end more

than necessary. If you do, it can break off.

4) If the new blade is provided without the

two metal retainers, move them from

the old blade to the new one.

5) Install the new blade in the reverse

order of removal.

Check that the blade is properly

retained by all the hooks.

6) Reinstall wiper frame to arm in the

reverse order of removal.

80G146

1) Hold the wiper arm away from the win-

dow.

2) Remove the wiper frame from the arm

as shown.

3) Slide the blade out as shown.

7-58

54P00-01E

INSPECTION AND MAINTENANCE

Check that there is washer fluid in the tank

by looking at the washer fluid level gauge

which is attached to the cap of the washer

fluid tank. If the fluid level is near empty,

refill it. Use a good quality windshield

washer fluid, diluted with water as neces-

sary.

Windshield washer fluid

Air conditioning system

If you do not use the air conditioner for a

long period, such as during winter, it may

not give the best performance when you

start using it again. To help maintain opti-

mum performance and durability of your air

conditioner, it needs to be run periodically.

Operate the air conditioner at least once a

month for one minute with the engine

idling. This circulates the refrigerant and oil

and helps protect the internal components.

EXAMPLE

WARNING

Do not use anti-freeze solution in the

windshield washer reservoir. This

can severely impair visibility when

sprayed on the windshield, and also

damage your vehicle’s paint.

NOTICE

80JM078

Damage may result if the washer

motor is operated with no fluid in the

washer tank.

EXAMPLE

66J116

7-59

54P00-01E

INSPECTION AND MAINTENANCE

Air conditioner filter replacement

(if equipped)

(3)

(4)

Since special procedures are required, ask

your authorized SUZUKI dealer for this job.

(1)

(5)

(2)

EXAMPLE

54P000730

54P000731

2) To remove the glove box, remove the

damper (if equipped) (1) by shifting it to

the right side while pressing the tab (2).

3) Remove the cover (3) and pull out the

air conditioner filter (4).

NOTE:

EXAMPLE

When you install a new filter, check that

the UP mark (5) faces upward.

54P000734

1) To approach the air conditioner filter,

remove the glove box. Press inward on

both sides of the glove box to unclamp

it.

7-60

54P00-01E

INSPECTION AND MAINTENANCE for Your Suzuki Vitara SUV 2020

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