Get INSPECTION AND MAINTENANCE -> Engine oil and filter Guide for Suzuki Vitara SUV 2020

INSPECTION AND MAINTENANCE

(For gasoline engine model)

Drive belt

Engine oil and filter

(2)

(1)

(4)

WARNING

Specified oil

(b)

(a)

When the engine is running, keep

hands, hair, clothing, tools, etc. away

from the moving fan and drive belts.

(For gasoline engine model)

Check that the drive belt tension is correct.

If the belt is too loose, insufficient battery

charging, engine overheating, poor power

steering, poor air conditioning, or exces-

sive belt wear can result. When you press

the belt with your thumb midway between

the pulleys, there should be a deflection

according to the following chart.

10W-40

10W-30

(3)

(6)

(5)

(c)

(1)

5W-30

61MS2A003

0W-20

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20

68

30

86 104

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C

F

(1) Front

(3) Generator

(2) Rear

(4) Water pump

o

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14

The belts should also be examined to

ensure that they are not damaged.

(5) Air conditioner compressor

(6) Idler pulley

68LM20702

If you need to replace or adjust the belt

have it done by your SUZUKI dealer.

Drive belt deflection (100 N (10 kg, 22

lbs) press)

(1) Preferred

Check that the engine oil you use comes

under the quality classification as listed

below:

• ACEA A1/B1, A3/B3, A3/B4, A5/B5

• API SL, SM, SN

• ILSAC GF-3, GF-4, GF-5

Select the appropriate oil viscosity accord-

ing to the above chart.

(a) 6.5 - 7.9 mm (0.26 - 0.31 in.)

(b) 4.8 - 6.2 mm (0.19 - 0.24 in.)

(c) 7 - 8 mm (0.28 - 0.31 in.)

(For diesel engine model)

The drive belts tension is adjusted auto-

matically.

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54P00-01E

INSPECTION AND MAINTENANCE

NOTE:

• (For EU countries)

(For diesel engine model)

Oil level check

The replacement timing varies with the

type of engine oil that you choose.

Refer to “Maintenance schedule” in this

section for corresponding maintenance

schedule.

(3)

(For gasoline engine model)

• (For Mexico)

For additional instruction, refer to “SUP-

PLEMENT” section in the end of this

book.

(2)

(1)

SAE 0W-20 (1) is the best choice for good

fuel economy and good starting in cold

weather.

54P000701

(1) MIN

NOTE:

(2) MAX

We recommend that you use SUZUKI gen-

uine oil. To purchase it, see your SUZUKI

dealer.

80G064

(3) Engine oil dipstick

Upper

Lower

EXAMPLE

It is important to keep the engine oil at the

correct level for proper lubrication of your

vehicle’s engine. Check the oil level with

the vehicle on a level surface. The oil level

indication may be inaccurate if the vehicle

is on a slope. The oil level should be

checked either before starting the engine

or at least 5 minutes after stopping the

engine.

(For diesel engine model)

Check that the engine oil you use comes

under the quality classification of ACEA

C2.

SAE 0W-30 is the best choice for good fuel

economy and good starting in cold

weather.

The handle of the engine oil dipstick is col-

ored with yellow for easy identification.

NOTICE

Use only the recommended ACEA

C2. Use of non-recommended engine

oil will cause damage to a diesel

52D084

®

engine and DPF .

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54P00-01E

INSPECTION AND MAINTENANCE

Pull out the oil dipstick, wipe oil off with a

clean cloth, insert the dipstick all the way

into the engine, and then remove it again.

The oil on the stick should be between the

upper and lower limits shown on the stick.

If the oil level indication is near the lower

limit, add enough oil to raise the level to

the upper limit.

NOTE:

Refilling

When the soot particles accumulated in

the DPF^®are combusted, the amount of

the engine oil may increase due to the dilu-

tion with the fuel. This is not a vehicle mal-

function. The soot particles accumulated in

the DPF^®are combusted automatically

during driving. However, they may not be

combusted in the following cases.

EXAMPLE

Open

Close

NOTICE

• When you drive at low speed for a long

time

• When you repeat a short-time or short-

distance driving

Failure to check the oil level regularly

could lead to serious engine trouble

due to insufficient oil.

1) When the DPF^®warning light comes

on, drive at a speed of 50 km/h (31

mph) or higher for more than 25 min-

utes to regenerate the DPF^®properly.

For details, refer to “Diesel particulate

filter (DPF^®)” in “OPERATING YOUR

VEHICLE” section.

2) When the oil change request light

blinks, change the engine oil and oil fil-

ter, and reset the oil life monitoring sys-

tem. To reset the oil life monitoring

system, consult your SUZUKI dealer.

3) When the engine oil level exceeds the

MAX level on the dipstick, consult your

SUZUKI dealer.

NOTICE

81A147

(For diesel engine model)

Remove the oil filler cap and pour oil slowly

through the filler hole to bring the oil level

to the upper limit on the dipstick. Be careful

not to overfill the oil. Too much oil is almost

as bad as too little oil. After refilling, start the

engine and allow it to idle for about a min-

ute. Stop the engine, wait about 5 minutes

and check the oil level again.

Do not top up the oil over the MAX

limit. Too much oil causes serious

engine trouble.

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54P00-01E

INSPECTION AND MAINTENANCE

Changing engine oil and filter

EXAMPLE

Drain the engine oil while the engine is still

warm.

Close

Open

EXAMPLE

56KN054

60G306

2) Remove the oil filler cap.

Tightening torque for drain plug

Gasoline engine :

35 Nm (3.6 kg-m, 25.8 lb-ft)

Diesel engine :

20 Nm (2.0 kg-m, 14.8 lb-ft)

3) Place a drain pan under the drain plug.

4) Using a wrench, remove the drain plug

and drain the engine oil.

61MM0B061

1) Remove the bolts and screws, and then

remove the engine undercover.

CAUTION

WARNING

The engine oil temperature may be

high enough to burn your fingers

when the drain plug is loosened. Wait

until the drain plug is cool enough to

touch with your bare hands.

Engine oil can be hazardous. Chil-

dren and pets may be harmed by

swallowing new or used oil. Keep

new and used oil and used oil filters

away from children and pets.

Repeated, prolonged contact with

used engine oil may cause skin can-

cer.

Brief contact with used oil may irri-

tate skin.

(Continued)

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54P00-01E

INSPECTION AND MAINTENANCE

(For gasoline engine model)

Oil filter replacement

WARNING

(Continued)

NOTE:

To minimize your exposure to used

oil, wear a long-sleeve shirt and

moisture-proof gloves (such as dish-

washing gloves) when changing oil. If

oil contacts your skin, wash thor-

oughly with soap and water.

(For diesel engine model)

Since special procedures and tools are

required, ask your authorized SUZUKI

dealer for this job.

1) Using an oil filter wrench, turn the oil fil-

ter counterclockwise and remove it.

2) Using a clean rag, wipe off the mount-

ing surface on the engine where the

new filter will be seated.

Launder any clothing or rags if it is

with oil.

Recycle or properly dispose of used

oil and oil filters.

3) Smear a small amount of engine oil

around the rubber gasket of the new oil

filter.

4) Screw the new filter by hand until the fil-

ter gasket contacts the mounting sur-

face.

54G092

5) Reinstall the drain plug and gasket.

Tighten the plug with a wrench to the

specified torque.

(1) Loosen

(2) Tighten

NOTE:

• Whenever the engine oil is changed, the

oil life monitoring must be reset to moni-

tor the next oil change timing properly.

To reset the light, consult your SUZUKI

dealer. If you reset it by yourself, refer to

“Setting mode” in “BEFORE DRIVING”

section (for gasoline engine model).

• For more information of the oil change

request light and oil life monitoring, refer

to “Oil change request light (if equipped)”

and “Information display” in “BEFORE

DRIVING” section.

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54P00-01E

INSPECTION AND MAINTENANCE

Tightening (viewed from filter top)

(For diesel engine model)

5) Tighten the filter as specified below

from the point of contact with the

mounting surface (or to the specified

torque) using an oil filter wrench.

(1)

Tightening torque for oil filter

3/4 turn or

Gasoline engine :

(2)

14 Nm (1.4 kg-m, 10.3 lb-ft)

Diesel engine :

30 Nm (3.1 kg-m, 22.1 lb-ft)

NOTICE

To prevent oil leakage, check that the

oil filter is tight, but do not over-

tighten it.

54G093

79J142

(1) Oil filter

(2) 3/4 turn

(1) Loosen

(2) Tighten

NOTICE

To tighten the oil filter properly, it is

important to accurately identify the

position at which the filter gasket

first contacts the mounting surface.

7-25

54P00-01E

INSPECTION AND MAINTENANCE

SUZUKI dealer can help you select the

proper coolant.

Refill with oil and oil leakage check

Engine coolant

1) Pour oil through the filler hole and

install the filler cap.

NOTICE

Selection of coolant

For the approximate capacity of the oil,

refer to “Capacities” in “SPECIFICA-

TIONS” section.

To avoid damaging your cooling sys-

tem:

• Always use a high quality ethylene

glycol base non-silicate type cool-

ant diluted with distilled water at

the correct mixture concentration.

• Check that the proper mix is 50/50

coolant to distilled water and in no

case higher than 70/30. Concentra-

tions greater than 70/30 coolant to

distilled water will cause overheat-

ing conditions.

• Do not use straight coolant nor

plain water (except “SUZUKI LLC:

Super (Blue)”).

• Do not add extra inhibitors or addi-

tives. They may not be compatible

with your cooling system.

NOTICE

2) Start the engine and carefully check the

oil filter and the drain plug for leakage.

Run the engine at various speeds for at

least 5 minutes.

3) Stop the engine and wait about 5 min-

utes. Check the oil level again and add

oil if necessary. Check for leakage

again.

“SUZUKI LLC: Super (Blue) coolant”;

This coolant is already diluted to the

proper percentage. Do not dilute with

distilled water additionally. Doing so

may result in the possibility of freez-

ing and/or overheating coolant.

To maintain optimum performance and

durability of your engine, use SUZUKI gen-

uine coolant or equivalent.

NOTICE

• When replacing the oil filter, it is

recommended that you use a genu-

ine SUZUKI replacement filter. If

you use an aftermarket filter, check

that it is of equivalent quality and

follow the manufacturer’s instruc-

tions.

• Oil leakage from the periphery of

the oil filter or drain plug indicate

incorrect installation or gasket

damage. If you find any leakage or

are not sure that the filter has been

properly tightened, have the vehi-

cle inspected by your SUZUKI

dealer.

NOTE:

If you replace the engine coolant with cool-

ant other than “SUZUKI LLC: Super

(Blue)”, follow the schedule of “SUZUKI

LLC: Standard (Green)”. To see the detail

of the maintenance schedule, refer to

“Maintenance schedule” in this section.

• Do not mix different types of base

coolants. Doing so may result in

accelerated seal wear and/or the

possibility of severe overheating

and extensive engine damage.

This type of coolant is the best for cooling

system for the following reasons:

• The coolant helps maintain proper

engine temperature.

• It gives proper protection against freez-

ing and boiling.

• It gives proper protection against corro-

sion and rust.

Failure to use the proper coolant can dam-

age your cooling system. Your authorized

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54P00-01E

INSPECTION AND MAINTENANCE

Coolant level check

If the coolant level is below “LOW” mark,

more coolant should be added. Remove

the reservoir tank cap and add coolant until

the reservoir tank level reaches “FULL”

mark. Never fill the reservoir tank above

“FULL” mark.

NOTICE

Check the coolant level at the reservoir

tank, not at the radiator. With the engine

cool, the coolant level should be between

“FULL” and “LOW” marks.

“SUZUKI LLC: Standard (Green) cool-

ant”;

• The mixture you use should con-

tain 50% concentration of anti-

freeze.

• If the lowest ambient temperature

in your area is expected to be –35°C

(–31°F) or below, use higher con-

centrations up to 60% following the

instructions on the antifreeze con-

tainer.

NOTICE

Adding coolant

WARNING

When putting the cap on the reser-

voir tank, line up the mark on the cap

and the mark on the tank. Failure to

follow this can result in coolant leak-

age.

Engine coolant is harmful or fatal if

swallowed or inhaled. Do not drink

antifreeze or coolant solution. If swal-

lowed, do not induce vomiting. Imme-

(For diesel engine model)

(For gasoline engine model)

diately contact

a poison control

center or a physician. Avoid inhaling

mist or hot vapors; if inhaled, exhale

and move to where there is fresh air.

If coolant gets in eyes, flush eyes

with water and seek medical atten-

tion. Wash thoroughly after handling.

Solution can be poisonous to ani-

mals. Keep out of the reach of chil-

dren and animals.

FULL

LOW

FULL

NOTICE

LOW

“SUZUKI LLC: Super (Blue) coolant”;

This coolant is already diluted to the

proper percentage. Do not dilute with

distilled water additionally. Doing so

may result in the possibility of freez-

ing and/or overheating coolant.

61MM0A125

61MM2A001

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54P00-01E

INSPECTION AND MAINTENANCE

Air cleaner

WARNING

It is hazardous to remove the reser-

voir tank cap (degassing tank cap) for

a diesel engine when the water tem-

perature is high, because scalding

fluid and steam may be blown out

under pressure. Wait until the coolant

temperature has lowered before

removing the cap.

If the air cleaner is clogged with dust, there

will be greater intake resistance, resulting

in decreased power output and increased

fuel consumption.

(For gasoline engine model)

(5)

If the coolant level is below “LOW” mark,

more coolant should be added. When the

engine is cool, remove the degassing tank

cap by turning it counterclockwise slowly to

release any pressure. And add coolant

until the degassing tank level reaches

“FULL” mark. Never fill the degassing tank

above “FULL” mark.

(4)

(2)

61MM0B064

(3)

3) Unclamp the side clamps, and remove

the element from the air cleaner case. If

it appears to be dirty, replace it with a

new one.

4) Clamp the side clamps or tighten the

bolts securely.

(1)

Coolant replacement

61MM0B063

Since special procedures are required, ask

your authorized SUZUKI dealer for this job.

1) Remove the air cleaner inlet hose (1).

2) Remove the bolts (2), loosen the bolt

(3) and lift the air cleaner case (4)

directly above.

NOTICE

When lifting the air cleaner, check that

the air cleaner does not interfere with

the engine oil dipstick (5) to avoid

damage the dipstick.

7-28

54P00-01E

INSPECTION AND MAINTENANCE

(For diesel engine model)

NOTE:

Spark plugs

During installation, check that the wires,

couplers, sealing rubber of air cleaner

chassis and washers, are correctly

returned in place.

Spark plug replacement and inspec-

tion

EXAMPLE

(For gasoline engine model)

EXAMPLE

Correct

Wrong

(1)

78K179

NOTICE

61MM0A126

80JM125

• When pulling out the ignition coils,

do not pull on the cable. Pulling on

the cable can damage it.

• When servicing the iridium/plati-

num spark plugs (slender center

electrode type plugs), do not touch

the center electrode, as it is easy to

be damaged.

1) Unclamp the side clamps and remove

the element from the air cleaner case. If

it appears to be dirty, replace it with a

new one.

To access the spark plug:

1) Remove the air cleaner case. Refer to

“Air cleaner” in this section.

2) If necessary, disconnect the coupler (1)

while pushing the release lever.

3) Remove the bolts.

2) Clamp the side clamps securely.

4) Pull out the ignition coils straight.

7-29

54P00-01E

INSPECTION AND MAINTENANCE

Gear oil

Loosen

Tighten

Manual transaxle oil / transfer oil

(4WD) / rear differential oil (4WD)

When adding gear oil, use gear oil with the

appropriate viscosity and grade as shown

in the chart below.

We highly recommend you use “SUZUKI

GEAR OIL 75W-80” for manual transaxle

oil.

60G160

54G106

Manual transaxle oil

Spark plug gap “a”

K16HPR-U11/SILFR6A11

1.0 – 1.1 mm (0.039 – 0.043 in.)

NOTICE

• When installing the spark plugs,

screw them in with your fingers to

75W-80

o

NOTICE

-30 -20 -10

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68

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avoid

stripping

the

threads.

o

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Tighten the spark plugs with a

torque wrench to 25 Nm (2.5 kg-m,

18.4 lb-ft). Do not allow contami-

nants to enter the engine through

the spark plug holes when the

plugs are removed.

When replacing spark plugs, you

should use the brand and type speci-

fied for your vehicle. For the specified

plugs, refer to “SPECIFICATIONS”

section in the end of this book. If you

wish to use a brand of spark plug

other than the specified plugs, con-

sult your SUZUKI dealer.

68LM728

• Never use spark plugs with the

wrong thread size.

7-30

54P00-01E

INSPECTION AND MAINTENANCE

We highly recommend you use “SUZUKI

GEAR OIL 75W-85” for transfer oil (4WD)

and rear differential oil (4WD).

6-speed manual transaxle

Rear differential (4WD)

Transfer oil (4WD)

Rear differential oil (4WD)

(4)

75W-85

o

-30 -20 -10

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(2)

EXAMPLE

71LMT0701

71LS10701

61MM0B066

(2) Oil filler and level plug

(4) Oil filler and level plug

Gear oil level check

Transfer (4WD)

5-speed manual transaxle

EXAMPLE

(3)

(1)

EXAMPLE

61MM0B065

52LM021

(3) Oil filler and level plug

(1) Oil filler and level plug

7-31

54P00-01E

INSPECTION AND MAINTENANCE

To check the gear oil level, use the fol-

lowing procedure:

Clutch pedal

CAUTION

1) Park the vehicle on a level surface with

the parking brake applied. Then, stop

the engine.

After driving the vehicle, the gear oil

temperature may be high enough to

burn you. Wait until the oil filler and

level plug are cool enough to touch

with your bare hands before inspect-

ing gear oil level.

Fluid control clutch

2) Remove the oil filler and level plug.

For the manual transaxle;

3) If gear oil flows from the plug hole, the

oil level is correct. Reinstall the plug. If

gear oil does not flow from the plug

hole, add oil through the filler plug hole

until oil flows a little from the plug hole.

NOTICE

When tightening the plug, apply the

following sealing compound or

equivalent to the plug threads to pre-

vent oil leakage.

For the transfer and rear differential;

3) Check the inside of the hole with your

finger. If the oil level comes up to the

bottom of the plug hole, the oil level is

correct. If so, reinstall the plug.

SUZUKI Bond No. “1217G”

4) If the oil level is low, add gear oil

through the oil filler and level plug hole

until the oil level reaches the bottom of

the filler hole, and then reinstall the

plug.

Gear oil change

61MM0B067

Since special procedures, materials and

tools are required, ask your authorized

SUZUKI dealer for this job.

Check the clutch pedal for smooth opera-

tion and clutch fluid level from time to time.

If clutch dragging is felt with the pedal fully

depressed, have the clutch inspected by

your SUZUKI dealer. If the clutch fluid level

is near “MIN” line, fill it up to “MAX” line

with SAE J1704 or DOT4 brake fluid.

Tightening torque for oil filler and level

plug

Manual transaxle (1) or (2):

21 Nm (2.1 kg-m, 15.5 lb-ft)

Transfer (3) / Rear differential (4):

23 Nm (2.3 kg-m, 17.0 lb-ft)

7-32

54P00-01E

INSPECTION AND MAINTENANCE

Fuel filter (diesel engine)

Brakes

WARNING

Failure to follow the guidelines below

can result in personal injury or seri-

ous damage to the brake system.

• If the brake fluid in the reservoir

drops below a certain level, the

brake warning light on the instru-

ment cluster will come on (the

engine must be running with the

parking brake fully disengaged).

Should the light come on, immedi-

ately ask your SUZUKI dealer to

inspect the brake system.

If the fuel filter warning light comes on

when driving, there is a possibility that

water is in the fuel filter. Drain water as

soon as possible. Have your vehicle

inspected by an authorized SUZUKI

dealer.

Brake fluid

• A rapid fluid loss indicates leakage

in the brake system which should

be inspected by your SUZUKI

dealer immediately.

• Do not use any fluid other than SAE

J1704 or DOT4 brake fluid. Do not

use reclaimed fluid or fluid that has

been stored in old or open contain-

ers. It is essential that foreign parti-

cles and other liquids are kept out

of the brake fluid reservoir.

61MM0B067

Check the brake fluid level by looking at

the reservoir in the engine compartment.

Check that the fluid level is between “MAX”

and “MIN” lines. If the brake fluid level is

near “MIN” line, fill it up to “MAX” line with

SAE J1704 or DOT4 brake fluid.

CAUTION

Brake fluid can harm your eyes and

damage painted surfaces. Be careful

when refilling the reservoir.

7-33

54P00-01E

INSPECTION AND MAINTENANCE -> Engine oil and filter for Your Suzuki Vitara SUV 2020

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